Starter Package – Real-time Progress

Real-time Progress
Overview

Enhancing Manufacturing Performance with the Shop Floor Solution

Real-time Progress allows managers to quickly grasp line production information and operators to understand your own production progress, further improving productivity and shortening production cycles for your smart manufacturing.

Target Audience

Design for Manufacturers

  • Enable data for legacy equipment

    • No need to spend a lot of money on a new machine, just add a tablet and system to easily control the production data in the workshop.
  • Enhance data capabilities for existing equipment

    Providing the close relationship between the host and devices allows managers to get analytical data and control the overall situation of the factory just from the situation center.

Successful Cases

Speeding up Digitalization in the Fastener Industry to Gain Market Position

Metal Processing Industry

“With Advantech and HITI Ltd.’s partnership, the power of digital transformation has been deployed by SHIN-MONE SCREW, and we will continually plan to digitalize our processes such as design, mold management, material tracking, and more. We believe the digitalization of our production from end to end will lead us to success and be resilient on our way to the global diversification.” - Mark Kuo, Vice President of SHIN-MONE SCREW CO., LTD.

Shop Floor Challenges

  • Resource Wastage

    Resource Wastage

    • Difficult to detect problems in real time and waste of resources occurs.
  • Time Sensitivity

    Time Sensitivity

    • Difficult to require accurate production planning.
  • Complex Manufacturing Process

    Complex Manufacturing Process

    • Difficult to access critical production data from multiple steps and departments.

How to Solve

  • Real-time Dashboard

    Real-time Dashboard

    • Manage and dispatch work orders digitally.
  • Digital Work Order

    Digital Work Order

    • Just-in-time work order status and dispatch to accelerate production cycles.
  • Complete Record of Data

    Complete Record of Data

    • Complete production data for future traceability and business analysis.

Adopting Benefits

  • Improve Production Utilization Efficiency

    Improve Production Utilization Efficiency

    • Waste and inefficiencies in the production process can be identified and solved in a timely manner, reducing energy and resource waste.
  • Reduce Production Costs

    Reduce Production Costs

    • Timely detection and resolution of problems in the production process can reduce waste and delays, thus reducing production costs.
  • Improve Production Flexibility

    Improve Production Flexibility

    • Companies can better grasp the production situation to better schedule production, thereby increasing production flexibility and agility.
System Architecture

Real-time Progress System Diagram

Real-time Progress System Diagram
Products

Intelligent Software Suite for the Real-time Progress Starter Package

Industrial Apps
  • Shop Floor App

    Shop Floor App

    • The Shop Floor App is a set of manufacturing management systems and tools for production tracking, scheduling, and status reporting.

Edge Devices – Cloud-based Packages

  • Edge-Solution-Ready Package
    Edge-Solution-Ready Package

    High-performance, ready-to-run data acquisition, dashboard, and preinstalled software for real-time monitoring and Shop Floor

    • The MIC-770 V2 edge computing platform includes a data pre-processing tool and data retention for 1 year, also supports Web/Tablet operation. 12-month 5 licenses of hit product Shop Floor I.App (9804BKSFC00) service subscription for the first year.

  • Edge Device with Touch Panel
    Edge Device with Touch Panel

    With the built-in touchscreen, abnormalities can be reported without the need for additional management and cost associated with a touch device.

    • The iFactory Edge solution includes a data pre-processing tool and basic report function. It has built-in machine status dashboards for 6 machines. There is an option to purchase AI prediction, statistical analysis tools, as well as Shop Floor I.App, which provides 12-month 5 licenses of hit product Shop Floor I.App (9804BKSFC00) service subscription for the first year.

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